include ; use ; $fn = 36; useful_size = [ 14 * cm, 17 * cm, 9 * cm ]; wall_size = 3 * mm; round_radius = 3 * mm; // Vent Parameters vent_alveolus_size = 8 * mm; vent_margin = 1 * mm; vent_xstep = cos(30) * (vent_margin + sqrt(3) * vent_alveolus_size / 2); vent_ystep = sin(30) * (vent_margin + sqrt(3) * vent_alveolus_size / 2); module box(useful_size, wall_size) { difference() { translate([ -wall_size, -wall_size, -wall_size ]) cube([ useful_size.x + 2 * wall_size, useful_size.y + 2 * wall_size, useful_size.z + wall_size ]); translate([ 0, 0, epsilon]) cube([ useful_size.x, useful_size.y, useful_size.z ]); } } module rounded_corner(round_radius, length) { difference() { cube([ round_radius, round_radius, length ]); translate([ round_radius, round_radius, -epsilon ]) cylinder(r=round_radius, h=length + 2 * epsilon); } } module at_four_corners(box) { translate([ box[0].x, box[0].y, 0 ]) children(); translate([ box[1].x, box[0].y, 0 ]) rotate([ 0, 0, 90 ]) children(); translate([ box[1].x, box[1].y, 0 ]) rotate([ 0, 0, 180 ]) children(); translate([ box[0].x, box[1].y, 0 ]) rotate([ 0, 0, 270 ]) children(); } module rounded_box(useful_size, wall_size, round_radius) { difference() { union() { box(useful_size, wall_size); at_four_corners([ [ 0, 0 ], useful_size ]) rounded_corner(round_radius, useful_size.z); } at_four_corners([ [ -wall_size, -wall_size ], useful_size + [ wall_size, wall_size ] ]) translate([ -epsilon, -epsilon, -wall_size - epsilon ]) rounded_corner(round_radius, useful_size.z + wall_size + 2 * epsilon); } } difference() { rounded_box(useful_size, wall_size, round_radius); // Main socket socket_position = [ 0, -133 * mm, 20 * mm ]; socket_dimension = [ wall_size + 2 * epsilon, 31 * mm, 22 * mm ]; socket_mounting_holes_diameter = 2.5 * mm; socket_mounting_holes_position = [ 0, - 4.5 * mm, socket_dimension.z / 2 ]; translate([ -wall_size - epsilon + socket_position.x, useful_size.y + socket_position.y, socket_position.z ]) { cube(socket_dimension); translate(socket_mounting_holes_position) rotate([ 0, 90, 0 ]) cylinder(d = socket_mounting_holes_diameter, h = wall_size + 2 * epsilon); translate([ socket_mounting_holes_position.x, socket_dimension.y - socket_mounting_holes_position.y, socket_mounting_holes_position.z ] ) rotate([ 0, 90, 0 ]) cylinder(d = socket_mounting_holes_diameter, h = wall_size + 2 * epsilon); } // Main switch switch_position = [ 0, -127 * mm, 60 * mm ]; switch_dimension = [ wall_size + 2 * epsilon, 19 * mm, 13 * mm ]; translate([ -wall_size - epsilon + switch_position.x, useful_size.y + switch_position.y, switch_position.z ]) { cube(switch_dimension); } // Fan vent fan_vent_size = [ 76.5 * mm, 76.5 * mm, wall_size + 2 * epsilon ]; fan_vent_position = [ 10 * mm, 5 * mm ]; fan_vent_diameter = 90 * mm; fan_vent_mounting_hole_position = [ 36 * mm, 36 * mm ]; fan_vent_mounting_hole_diameter = 5.5 * mm; translate([ -wall_size - epsilon, useful_size.y - fan_vent_position.x - fan_vent_size.x / 2, fan_vent_position.y + fan_vent_size.y / 2 ]) rotate([ 0, 90, 0 ]) { intersection() { translate(-[ fan_vent_size.x, fan_vent_size.y] / 2) cube(fan_vent_size); cylinder(d = fan_vent_diameter, h = wall_size + 2 * epsilon, $fn = 180); spray_pattern([ fan_vent_size / -2, fan_vent_size / 2 ], [ [ 2 * vent_xstep, 0 ], [ vent_xstep, vent_ystep ] ]) { cylinder(d = vent_alveolus_size, h = wall_size + 2 * epsilon, $fn = 6); } } at_four_corners([ -fan_vent_mounting_hole_position, fan_vent_mounting_hole_position ]) cylinder(d = fan_vent_mounting_hole_diameter, h = wall_size + 2 * epsilon); } // Back vents back_vent_crop = [ 10 * mm, 10 * mm ]; back_vent_size = [ useful_size.y - 2 * back_vent_crop.x, useful_size.z - 2 * back_vent_crop.y ]; translate([ useful_size.x - epsilon, 0, 0 ]) rotate([ 0, 0, 180 ]) rotate([ 0, -90, 0 ]) rotate([ 0, 0, -90 ]) spray_pattern([ back_vent_crop, back_vent_size + back_vent_crop ], [ [ 2 * vent_xstep, 0 ], [ vent_xstep, vent_ystep ] ]) { cylinder(d = vent_alveolus_size, h = wall_size + 2 * epsilon, $fn = 6); } }